How to Polish Epoxy Resin Surface – Step by Step Tutorial

Mixing epoxy resin is one way to ensure you get high-quality pieces. Even so, some items may still need finishing to some extent. For instance, the cured resin may not have an expected crystal clear surface. Luckily, polishing will give them a beautiful shiny gloss.

The same thing applies to resin coating surfaces and craft pieces. But do you even know how to polish epoxy resin? Well, if you don’t, this step-to-step tutorial will help!

By the end of this article, you’ll be able to give your resin art items a perfectly smooth and beautiful finish. So, let’s get started!

5 Simple Steps to Polish Epoxy Resin Effectively

Step 1: Gather Essential Equipment

  • Sandpaper (grit 180 – 1200 or, up)
  • Sanding block
  • Polishing compound
  • Water in a bucket

You’ll also need buffing products such as – polishing pads, wax, microfiber cloth, and buffing wheels if you have grinders for heavy scratch removal from the epoxy surface.

Step 2: Clean the Epoxy Pieces

Once the resin has cured, it might be covered with support material. You need to clean the waste product off before the process begins. To do that, dip a sponge in soapy water.

Then use it to clean and scrub the surface. Get rid of any dust from the surface before you go to the next process. If the pieces are old and dirty, dip them in soapy water to clean them first.

Step 3: Sand Your Epoxy Pieces

After cleaning, check for flaws like scratches, bumps, and uneven coats. To fix these mishaps, you need to wet sand the pieces.

This gives you a clean and smooth surface to work with when buffing or polishing. Wet sanding gives a smoother finish on the resin as compared to dry sanding. It also helps reducing dust during the sanding process!

Sanding epoxy involves the use of different grits of sandpapers. You might start with the 180 or, 400-grit sandpaper and work your way up. To achieve the best results, sand the surface in circular movements. You can either do this process using an orbital sander or by hand sanding block.

That being said, let’s get into the actual epoxy sanding process!

Put some water in a container or sprayer. Now, soak or spray water on the sandpaper to wet the abrasives. Also, spray some water on the epoxy resin surface. Sand it about 2 to 3 times and you might want to increase the grit number to achieve a better finish level.

Use a clean cloth to wipe off the milky dust between sanding operations.

Repeat this process using 180, 400, 600, 800, and 1200-grit to remove the existing scratches. Make sure you sand the entire surface comprehensively before you move up a grade. By the end of this process, let the surface dry.

Step 4: Apply the Polishing Compound

A polishing compound fills in the scratches on the surface. It ensures that your items get the glass-like finish they deserve. Once the sanding process is complete, apply a small amount of fine abrasive compound to the surface. Make sure to uniformly spread it across the entire resin surface.

Step 5: Resin Polishing

To give your pieces a final buff, use a polishing pad attached to a buffing wheel or drill. Now, wax it and polish it. Doing so will leave you with a smooth polished surface.

You can either polish it by machine or by hand. Nonetheless, the most ideal method will depend on the size of your resin surface/pieces.

Method 1: Polishing Resin By Hand

In this case, you’ll need sandpaper, compound, water, and a cloth. After putting some compound onto the cloth, moisten it with water. Then put the cloth over your sanding block. Now, using the cloth to rub over your epoxy items in slow, circular motions with little pressure.

Continue with this process until you achieve the desired finish.

Method 2: Using A Grinder Machine

If you’re working on a large surface area, we recommend that you use a polisher machine. This option will quickly give your surface a high gloss. Here, you’ll need a polishing attachment and an orbital sander. Because of its eccentric motion, an orbital sander offers excellent results.

Better still, it does not strip too much epoxy.

When using this approach, apply some compound to your sander’s polishing pad. Turn on the machine and move it over the items in circular motions. Continue with this process you get the desired finish.

Method 3: Using A Drill

To polish small workpieces with a machine, we suggest you use a drill with a polishing attachment. Some attachments have unique ball heads, discs, or sponges. This technique involves the following steps;

  • Screw the attachment onto the drill.
  • Apply some compound to the polishing attachment.
  • Then carefully polish your resin surface in uniform movements. Don’t apply a lot of pressure at the edges.
  • After polishing the surface for the first time, do another pass. However, for the second pass, use a uniform finer flannel attachment.
  • Continue with this process until you get the desired level of shine.

Conclusion

Regardless of the method you use, your resin will get a perfectly shiny finish. However, you have to follow the preparation process very carefully. If you don’t, the surface may end up with permanent unsightly grinding marks. So, make sure you do follow the recommended steps before you get to the actual polishing process!

FAQs

1. Do you have to sand between coats of epoxy resin?

On curing, epoxy resin is non-porous. Therefore, the second epoxy layer will not bond with the first layer. For this reason, it’s good to sand it between layers. This helps it bond well with the previous layers and extends its durability.

2. Can you buff resin?

Yes. It’s possible to buff any cured resin object or surface. To do this, you’ll need a polishing tool or buffing wheel. Attach the buffing tool to an electric drill. Then move the rotating wheel along the surface to polish it.

3. Can epoxy be sanded?

Due to its hardness, cured epoxy resin is not easy to sand. This, however, doesn’t mean that it cannot be sanded. The best method for sanding resin is wet sanding. It reduces dust, sandpaper clogging and eliminates amine blush.

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